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Powder coated bus bars

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Powder coated bus bars

Powder Coated Busbars are an engineered solution for electrical insulation using advanced powder coating technology on electrical conductors. This solution is optimized for applications requiring reliable electrical insulation in demanding environmental conditions.


Technical Specifications : 

The powder coating process utilizes premium-grade materials including AKZONOBEL HJD22QF ECA 1283, Interpon 100 AN137QF, Resicoat HGC20R, and Resicoat HLF 59R EL.


Performance Characteristics : 

The Resicoat epoxy powder coating delivers superior electrical insulation properties while maintaining excellent chemical, thermal, and moisture resistance. The coating demonstrates strong adhesion characteristics to copper and aluminum conductors.


Operational parameters:

  • Service temperature rating: Up to 130°C
  • Coating thickness range: 0.3mm - 0.6mm
  • Dielectric strength: 40-45 kV/mm
  • Mechanical stability: Enhanced resistance to vibration and shock loads
     

Meets industry standards:

  • UL-94 V-0 flame classification
  • RoHS environmental compliance

Frequently Asked Questions

Find answers to the most frequently asked questions about our products and services.
What are Tin Plated Bus bars used for?

Tin plated bus bars are used for the interconnection of capacitors, DC links, IGBT power modules, and high-current inductors in power electronics, renewable energy, and aerospace applications.

What are Silver Plated Bus bars used for?

Silver plated bus bars are used for high-performance interconnections in applications such as DC links, power modules, capacitors, and high-current inductors in power electronics, aerospace, renewable energy, and military applications.

What are the advantages of Tin Plated Bus bars?

Tin plating provides excellent corrosion resistance and enhances solderability, making these busbars suitable for a wide range of environmental conditions.

What are Nickel & Gold Plated Bus bars used for?

These bus bars are used for high-performance interconnections in applications such as DC links, power modules, capacitors, inductors, and other high-current components in industries like power electronics, aerospace, and renewable energy.

What material is used for Silver Plated Bus bars?

The base material is copper (ASTM B152 C11000) with silver plating according to ASTM B700 standards.

What are the advantages of Silver Plated Bus bars?

Silver plating provides excellent solderability, low contact resistance, and good adhesion over copper and nickel, making it suitable for high-performance electrical connections.

What are the material grades used in Tin Plated Bus bars?

The base material is copper (ASTM B152 C11000), with tin plating according to ASTM B545 and ISO 2093 standards.

What industries benefit from using Nickel & Gold Plated Bus bars?

These bus bars are ideal for power electronics, renewable energy, aerospace, military applications, and transportation.

What are the material grades used for Nickel & Gold Plated Bus bars?

The base material is copper (ASTM B152 C11000), with nickel plating according to ASTM B733 and gold plating according to ASTM B488.

What are powder coated busbars?

Powder coated busbars are electrical conductors, typically made of copper or aluminum, that have been coated with an epoxy powder to provide electrical insulation and protection against environmental factors. This coating enhances durability and ensures safety in various applications.

What materials are used for the conductors in SVM's powder coated bus bars?

SVM's powder coated bus bars utilize conductors made from high-conductivity materials such as copper and aluminum, ensuring efficient electrical performance.

What are the benefits of using powder coated busbars?

The epoxy powder coating offers several advantages:

  • Electrical Insulation: Provides a high dielectric barrier, reducing the risk of short circuits.
  • Durability: Enhances resistance to chemicals, heat, moisture, and mechanical wear.
  • Corrosion Resistance: Protects the underlying metal from environmental degradation.
  • Safety: Reduces the risk of electrical shock to personnel.
Are the powder coated bus bars compliant with industry standards?

Yes, SVM's powder coated bus bars comply with flame class UL-94 V-0 and are RoHS compliant, ensuring they meet stringent safety and environmental standards.

What is AkzoNobel Epoxy Insulation Coating used for?

AkzoNobel Epoxy Insulation Coating is used to provide electrical insulation and protection for busbars in various high-performance applications, including power electronics, renewable energy, and aerospace.

What are the key benefits of using this coating?

This coating offers excellent chemical, heat, and moisture resistance, along with strong adhesion to conductors like copper and aluminum, making it suitable for demanding environments.

What industries benefit from using this insulation coating?

Industries such as power electronics, wind energy, solar energy, aerospace, military, and transportation benefit from using AkzoNobel Epoxy Insulation Coating for their busbars.

What is Kobosol insulation material used for?

Kobosol is a flexible PVC insulation material used to insulate busbars, providing electrical insulation and ensuring dielectric strength.

What are the key features of Kobosol insulated bus bars?

Kobosol insulated bus bars offer excellent dielectric strength of 11 kV/mm and are available in insulation thicknesses ranging from 0.5mm to 4mm.

What industries can benefit from Kobosol insulated bus bars?

These bus bars are ideal for power electronics, renewable energy, aerospace, military applications, and transportation.

How do powder coated bus bars compare to other insulation methods?

Powder coating offers a uniform and durable insulation layer that conforms to complex geometries, providing better protection against environmental factors compared to traditional insulation methods like tapes or sleeves. It also allows for closer spacing between bus bars, improving system compactness.

What are the key benefits of Flexible Bus bars?

They offer easy bending, improved assembly flexibility, smaller size compared to cables, and better power density, reducing installation time and costs.

What are Flexible Bus bars used for?

Flexible bus bars are used for interconnecting capacitors, DC links, IGBT power modules, high-current inductors, and more in power electronics, renewable energy, aerospace, and military applications.

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